KITECH

Plastic Film Recycling Washing Machine

Programmable
Control

Modular
Combination
lnstallation

Multiple
Materials
Process

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Applicable materials

Introduction to Modular Design

Pre-Processing
Modular

Pre-processing modular is freely consists of bale breaker,screen,pre-washer,sorter,metal detector,label remover,and some other equipments. It provides pre-treatment for the raw material.

Size Reduction
Modula

Large materials are processed into small pieces in this modular, which improves the washing result and makes the final product easy to packing.

Washing
Modular

Dust, glue, label,oil and other impurities can be removed highly effective by washing mod -ule. This modular combines foating washing, hot washing, salty water separating, high-speed friction washing, low-speed friction, spraying, and some other washing equipments.

Drying
Modular

Squeezing and drying treatment is used to remove the moisture in the material with low packing density. Mechanical dewatering treatment is used to process the material with high packing density to reduce energy consumption.

Sorting
Modular

Near Infrared Spectrum , Aerodynamic principles material, and many other technology is used to separate material, color, and specific gravity to purify and sort products.

Monitor & Control
Modular

Weighing and metering system helps you monitor the output and energy consumption of production line in real time under different materials and production conditions. All data can be connected to ERP system for quantitative assessment. Which ensures that we can update and maintain all user’s systems for a long term.

Stand-Alone Introduction

Belt conveyor

Heavy duty type, adopt gear motor; Side walls to avoid spilling of feeding material;

Crusher

Optimally designed blades are sharp and powerful;Enclosed cutting chamber to prevent materials flying out; Knives are externally adjustable;

Shredder

Special designed hopper to avoid material flying out; 4-way rotating knives with special knife holders; Extremely robust pedestal bearing housings; External mounted of bearing pedestal designs;

screw conveyor

Screw adopt wear resistant stainless steel; Triple sealing, External bearing design;

Washing tank

All Thumb-wheel speed variable by inverter control Heavy duty washing, separation of different specific densities material; All part touch raw materials are stainless steel;

Friction washer

Rotor and blades adopt wear resistant steel; Rotor with dynamic balance treatment. Accuracy: ±3-5g; Active material washing to protect downstream units;

Centrifugal dryer

Rotor with dynamic balance treatment. Accuracy: ±3-5g; Mild circular screen in polygon 4 piece version;Washer/dryer housing built in stainless steel welded construction;

Squeezing dryer

Heavy built shaft and balde; Double hydraulic press units; Motorized Screw Squeezing

Hot air pipe dryer

Pipeline built in stainless steel welded construction; All part touch raw materials are stainless steel; Hot air drying system;

Storage buffer

Direct connect with pelletizing process; Large Storage capacity;

Electrical cabinet

International brand Low voltage components ; Double circuit safety relay; Intelligent and modular PLC controlling system;

Features Introduction

Ability

Thanks to inovtive、washing technology and high quality recycling and estfrmanen KITech iellgent washing systen removes the ngest diffhcult soninente from waste plsss for customers.

Stability

KITECH washing system is available for 24 hours working non-stop operation. Optimized design and top brand components to each unit. Which could minimize the downtime ratio and save the maintenance time. This ensures the maximum availability and highest productivity for user.

Efficiency

KITECH washing system is designed in all details for effciency improving. The modular design could simplifty the planning and aooelerate the implementation.” The system have very low consumption values for electricity, water and labor.The operating costs and maintenance costs are absolutely reduced. Consistently the lowest investment costs and highest value creation.

Modularity

KITECH washing system is a flexible modular system. The process required by any customer for different application could be combined freely. This design reduces planning, construction and assembly time effectively. And it’s possible to adjust the system regard to technological modifh -cation and market changing. This makes the investment future-proofing.

Control
Automatic control of KiTech washing system reduces the labor operation, makes the whole system easier and more reliable to control, the remotes monitoring and maintenance are available for different production line. The intelligent control has display for operating data, it also collect the data of the consumption and the capacity from production lines. Which ensures the connection between the enterprises and the Internet, will improve the efficiency of enterprise management.
Service

KiTech washing system is a flexible and customer- oriented recycling solution. All the components of the whole line is globally well- known brands, which ensures the reliable operation and serves your exact needs. Furthermore, our engineers will partner with you for the whole project. Building design, overseas installation, commissioning and training are available. Machine warranty with spares in stocking and in-time delivery. Consistently quick and careful service in pre-sales and after-sales process.

Floor Plan

Technical Data

Type

LDW300

LDW500

LDW1000

Capacity(kg/h)

300

500

1000

Energy consumption(KWH)

95

156

229

Installation power(KWH)

146

241

352

Dimension: L*W*H(m)

Depends on factory layout

Depends on factory layout

Depends on factory layout

Belt conveyor

Belt width(mm)

600

800

1200

Motor power(KW)

1.5

2.2

3

Metal detector-Optional

Pass width(mm)

800

1000

1200

Pass height(mm)

400

400

400

Crusher

Grind chamber(mm)

500*700

700*1000

-

Motor power(KW)

55

75

-

Shredder

Grind chamber(mm)

Motor power(KW)

75

Screw conveyor

Screw diameter(mm)

300

400

500

Motor power(KW)

3

4

5.5

Washing tank

Dimension of tank(mm)

4000mm×1400mm

5000mm×1600mm

7000mm×1800mm

No. of thumb-wheel(pcs)

4

6

7

Discharge plate valve(pcs)

2ports*2=4

3ports*2=6

4ports*2=8

Friction washer

Screw diameter(mm)

300

400

500

Motor power(KW)

11

18.5

30

Centrifugal dryer

Rotor diameter(mm)

650

-

-

Motor power(KW)

30

-

-

Squeezing dryer

Screw diameter(mm)

320

410

Motor power(KW)

55

75

Hot air pipe dryer

Pipe diameter(mm)

159

219

330

Heating power(KW)

36

48

60

Storage buffer

Storage capacity(CBM)

3

4

6

Motor power(KW)

2.2

3

4

Waste water filtration device-Optional

Vibration screen size

800

1000

1200

Screen mesh

40

40

40

Electrical cabinet

PLC controller

Button type

Man power(person/shift)

3

3-4

3-4

Delivery time(day)

60-90

60-90

60-90

Warranty(month)

12months

12months

12months

Technical assistance

Egnineer available to service machinery overseas

gnineer available to service machinery overseas

gnineer available to service machinery overseas

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