KITECH

Automatic Self-cleaning Compacting Pelletizing System

KITECH 5G KCP Plus series automatic self-cleaning pelletizing system is our latest upgraded pelletizing system.
This system can handle more kinds of materials, with a wider range of use, a higher degree of automation, and more energy conservation and emission reduction. Compared with other similar pelletizing system, our throughput has increased by 50% and the energy consumption ratio has decreased by 20%. It greatly saves production costs for customers. 5G KCP Plus series pelletizing system is capable of processing a wide range of polymers(e.g. LDPE, LLDPE, HDPE, PP, CPP, BOPP, PS, EPS, XPS, ABS, POM, PA). It is the best choice for recycling users.

Applicable materials

Table features

Machine Model 5G KCP Plus
Brand KITECH
Applicable material LDPE, LLDPE, HDPE, PP, BOPP, CPP, EPS, PS, PPS, ABS, PA, PLA
Capacity 600-2000KG/H
Screw diameter 120-200MM
Screw design Single Screw
L/D ratio 50
Screw rpm 90-180
Screw material 38CrMoAl
Gearbox type High torque vertical
Motor brand WEG/SIEMENS
Degassing zone 2
Pelletizer type Water ring pelletizer
Total power 450-954KW
Delivery time 2-4 months ready for inspection
Guarantee 1 year
Certificate CE

Modular Design

Unit Introduction

Feeding

Belt conveyor for plastic scrap feedingl automatically, Feeding speed adjustable by
inverter controller according to the feeding amount.

Compacting

The plastic material got cutting, mixing and
preheating in compactor uniformly, to ensure the material heated and dried
effectively.

Extrusion

High efficiency barrel and screw used for extruder with excellent plasticizing
result and high output capacity. Adopt high wear resistant alloy material to ensure
1.5 times service life of normal one.

Filtration

The continuous self-cleaning filter is suitable for materials with high
contamination. Another filter can be installed at end of extruder to achieve two stage filtering.

Degassing

Force double vacuum degassing system to get rid of the low molecular, moisture and
printing ink effectively, make sure high quality output pellets.

Pelletizing

New European design water ring pelletizer, Cutting speed of pelletizer controlled
automatically by PLC according to the pressure of die head, which could achieve the
uniform size for output pellets.

Drying

Vibration dryer combined with horizontal type centrifugal dryer to get well dried
final granules.

Controlling

Thanks to Siemens PLC and HMI, KCP series recycling pelletizing machine provides
high intelligent operation system which is easy to operate and save manpower.

Installation picture

Floor Plan

Technical Data

Type 5G KCP120 PLUS 5G KCP160 PLUS 5G KCP180 PLUS 5G KCP200 PLUS
Capacity (KG/H)

600-800

900-13000

110-1500

1300-2000

Energy consumption (kwh/kg)

0.4

0.4

0.4

0.4

A / Length (mm)

13,080

17,040

17,320

18,340

B / Width (mm)

6,4500

6,850

6,850

7,050

C / Height (mm)

3980

4460

4850

4850

Compactor Volume (L)

1000

1400

1600

2000

Motor power (KW)

160

200

250

315

Extruder Screw diameter (mm)

Φ120

Φ160

Φ180

Φ200

L/D

50

50

50

50

Motor power (KW)

250

355

400

500

Self-Cleaning flter Mesh sieves (μm/mesh)

100-800/20-150

100-600/30-150

100-600/30-150

100-600/30-150

Filte diameter(mm)

365×2

500×2

365×4

500×4

Downstream (options) Water ring pelletizer

Automatic strand pelletizer

Underwater pelletizer

Strand pelletizer

Standard

Alternative

※ Learn more about laser filter.