
Automatic Self-cleaning Compacting Pelletizing System
KITECH 5G KCP Plus series automatic self-cleaning pelletizing system is our latest upgraded pelletizing system.
This system can handle more kinds of materials, with a wider range of use, a higher degree of automation, and more energy conservation and emission reduction. Compared with other similar pelletizing system, our throughput has increased by 50% and the energy consumption ratio has decreased by 20%. It greatly saves production costs for customers. 5G KCP Plus series pelletizing system is capable of processing a wide range of polymers(e.g. LDPE, LLDPE, HDPE, PP, CPP, BOPP, PS, EPS, XPS, ABS, POM, PA). It is the best choice for recycling users.
Applicable materials
Table features
Machine Model | 5G KCP Plus |
Brand | KITECH |
Applicable material | LDPE, LLDPE, HDPE, PP, BOPP, CPP, EPS, PS, PPS, ABS, PA, PLA |
Capacity | 600-2000KG/H |
Screw diameter | 120-200MM |
Screw design | Single Screw |
L/D ratio | 50 |
Screw rpm | 90-180 |
Screw material | 38CrMoAl |
Gearbox type | High torque vertical |
Motor brand | WEG/SIEMENS |
Degassing zone | 2 |
Pelletizer type | Water ring pelletizer |
Total power | 450-954KW |
Delivery time | 2-4 months ready for inspection |
Guarantee | 1 year |
Certificate | CE |
Modular Design

Unit Introduction

Feeding
Belt conveyor for plastic scrap feedingl automatically, Feeding speed adjustable by
inverter controller according to the feeding amount.

Compacting
The plastic material got cutting, mixing and
preheating in compactor uniformly, to ensure the material heated and dried
effectively.

Extrusion
High efficiency barrel and screw used for extruder with excellent plasticizing
result and high output capacity. Adopt high wear resistant alloy material to ensure
1.5 times service life of normal one.

Filtration
The continuous self-cleaning filter is suitable for materials with high
contamination. Another filter can be installed at end of extruder to achieve two stage filtering.

Degassing
Force double vacuum degassing system to get rid of the low molecular, moisture and
printing ink effectively, make sure high quality output pellets.

Pelletizing
New European design water ring pelletizer, Cutting speed of pelletizer controlled
automatically by PLC according to the pressure of die head, which could achieve the
uniform size for output pellets.

Drying
Vibration dryer combined with horizontal type centrifugal dryer to get well dried
final granules.

Controlling
Thanks to Siemens PLC and HMI, KCP series recycling pelletizing machine provides
high intelligent operation system which is easy to operate and save manpower.
Installation picture



Floor Plan
floor plan.jpg)
Technical Data
Type | 5G KCP120 PLUS | 5G KCP160 PLUS | 5G KCP180 PLUS | 5G KCP200 PLUS | |
Capacity (KG/H) |
600-800 |
900-13000 |
110-1500 |
1300-2000 |
|
Energy consumption (kwh/kg) |
0.4 |
0.4 |
0.4 |
0.4 |
|
A / Length (mm) |
13,080 |
17,040 |
17,320 |
18,340 |
|
B / Width (mm) |
6,4500 |
6,850 |
6,850 |
7,050 |
|
C / Height (mm) |
3980 |
4460 |
4850 |
4850 |
|
Compactor | Volume (L) |
1000 |
1400 |
1600 |
2000 |
Motor power (KW) |
160 |
200 |
250 |
315 |
|
Extruder | Screw diameter (mm) |
Φ120 |
Φ160 |
Φ180 |
Φ200 |
L/D |
50 |
50 |
50 |
50 |
|
Motor power (KW) |
250 |
355 |
400 |
500 |
|
Self-Cleaning flter | Mesh sieves (μm/mesh) |
100-800/20-150 |
100-600/30-150 |
100-600/30-150 |
100-600/30-150 |
Filte diameter(mm) |
365×2 |
500×2 |
365×4 |
500×4 |
|
Downstream (options) | Water ring pelletizer |
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Automatic strand pelletizer |
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Underwater pelletizer |
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Strand pelletizer |
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Alternative