KITECH

Plastic Compacting Underwater Pelletizing
Machine

The KCP series plastic recycling compacting and underwater pelletizing
machine combines function of crushing, compacting and pelletizing into one step. It provides
best solution for high MFR plastic plastic film, raffia, filament, bag, woven bag, foam and
rigid materials recycling. Equipped with laser filter and underwater pelletizer providing a
production capacity of 200-1200kg/h.


Applicable materials



Table features


Machine Model KCP

Brand

KITECH

Applicable material

LDPE, LLDPE, HDPE, PP, BOPP, CPP, EPS, PS, PPS, ABS

Capacity

200-1200KG/H

Screw diameter

80-180MM

Screw design

Single Screw

L/D ratio

33-44

Screw rpm

90-180

Screw material

38CrMoAl

Gearbox type

High torque vertical

Motor brand

WEG/SIEMENS

Degassing zone

2

Pelletizer type

Underwater pelletizer

Total power

159-674KW

Delivery time

2-4 months ready for inspection

Guarantee

1 year

Certificate

CE


Modular Design



Unit Introduction


Feeding

Belt conveyor for plastic scrap feeding
automatically, Feeding speed adjustable by inverter controller according to the
feeding amount.

Compacting

The plastic material got cutting, mixing and
preheating in compactor uniformly, to ensure the material heated and dried
effectively.

Extrusion

High efficiency barrel and screw used for extruder with excellent plasticizing
result and high output capacity. Adopt high wear resistant alloy material to ensure
1.5 times service life of normal one.

Degassing

Force double vacuum degassing system to get rid of the low molecular, moisture and
printing ink effectively, make sure high quality output pellets.

Filtration

The continuous self-cleaning filter is suitable for materials with high
contamination. It can use for long periods without changing the screen.

Pelletizing

New European design underwater pelletizer. Cutting speed of pelletizer controlled
automatically by PLC according to the pressure of die head, it is suitable for high
MFR plastic materials which could achieve the perfect size for output pellets.

Drying

Vibration dryer combined with horizontal type centrifugal dryer to get well dried
final granules.

Controlling

Thanks to Siemens PLC and HMI, KCP series recycling pelletizing machine provides
high intelligent operation system which is easy to operate and save manpower.


Different Designs



Floor Plan



Technical Data


Type

KCP80 KCP100 KCP120 KCP140 KCP160 KCP180

Capacity (KG/H)

150-250

300-420

400-600

600-750

800-950

1000-1200

Energy consumption (kwh/kg)

0.2-0.33

0.2-0.33

0.2-0.33

0.2-0.33

0.2-0.33

0.2-0.33

A / Length (mm)

14,300

14,300

15,400

15,400

17,800

17,800

B / Width (mm)

6,200

6,200

6,450

6,450

6,850

6,850

C / Height (mm)

3500

3750

3980

4250

4460

4850

Compactor

Volume (L)

300

500

800

1000

1200

1400

Motor power (KW)

37-45

55-75

75-90

90-132

132-160

160-185

Extruder

Screw diameter (mm)

Φ80

Φ100

Φ120

Φ140

Φ160

Φ180

L/D

30-44

30-44

30-44

30-44

30-44

30-44

Motor power (KW)

55-75

90-110

132-160

160-200

250-315

315-355

Filter
(options)

Two position plate type

Two position piston type

Back flush piston type

Automatic self-cleaning type

2nd Extruder (Optional)

Screw diameter (mm)

Φ100

Φ120

Φ150

Φ150

Φ180

Φ200

L/D

10-18

10-18

10-18

10-18

10-18

10-18

Motor power (KW)

37-45

45-55

55-75

75-90

90-110

110-160

Downstream (options)

Underwater pelletizer

Water ring pelletizer

Automatic strand pelletizer

Strand pelletizer

Standard   

Alternative