Plastic Recycling Compacting Pelletizing Machine
The KCP series plastic recycling compacting and water ring pelletizing machine combines function of crushing, compacting and pelletizing into one step. It provides best solution for plastic film, raffia, filament, bag, woven bag and foam materials recycling.
Applicable materials
Table features
| Machine Model | KCP |
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Brand |
KITECH |
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Applicable material |
LDPE, LLDPE, HDPE, PP, BOPP, CPP, EPS, PS, PPS, ABS, PA, PLA |
|
Capacity |
200-1200KG/H |
|
Screw diameter |
80-180MM |
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Screw design |
Single Screw |
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L/D ratio |
33-44 |
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Screw rpm |
90-180 |
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Screw material |
38CrMoAl |
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Gearbox type |
High torque vertical |
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Motor brand |
WEG/SIEMENS |
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Degassing zone |
2 |
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Pelletizer type |
Water ring pelletizer |
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Total power |
159-674KW |
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Delivery time |
2-4 months ready for inspection |
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Guarantee |
1 year |
|
Certificate |
CE |
Modular Design
Unit Introduction
Feeding
Belt conveyor for plastic scrap feedingl automatically, Feeding speed adjustable by inverter controller according to the feeding amount.
Compating
The plastic material got cutting, mixing and preheating in compactor uniformly, to ensure the material heated and dried effectively.
Extrusion
High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one.
Degassing
Force double vacuum degassing system to get rid of the low molecular, moisture and printing ink effectively, make sure high quality output pellets.
Filtration
Plate type, piston type, back flush type and automatic self-cleaning type filter, you have different choice according to impurity contents in material and your habit.
Pelletizing
New European design water ring pelletizer, Cutting speed of pelletizer controlled automatically by PLC according to the pressure of die head, which could achieve the uniform size for output pellets.
Drying
Vibration dryer combined with horizontal type centrifugal dryer to get well dried final granules.
Controlling
Thanks to Siemens PLC and HMI, KCP series recycling pelletizing machine provides high intelligent operation system which is easy to operate and save manpower.
Installation picture
Floor Plan
Technical Data
| Type | KCP80 | KCP100 | KCP120 | KCP140 | KCP160 | KCP180 | |
Capacity (KG/H) |
150-250 |
300-420 |
400-600 |
600-750 |
800-950 |
1000-1200 |
|
Energy consumption (kwh/kg) |
0.2-0.33 |
0.2-0.33 |
0.2-0.33 |
0.2-0.33 |
0.2-0.33 |
0.2-0.33 |
|
A / Length (mm) |
10,300 |
10,300 |
11,400 |
11,400 |
14,800 |
14,800 |
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B / Width (mm) |
6,200 |
6,200 |
6,450 |
6,450 |
6,850 |
6,850 |
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C / Height (mm) |
3500 |
3750 |
3980 |
4250 |
4460 |
4850 |
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Compactor |
Volume (L) |
300 |
500 |
800 |
1000 |
1200 |
1400 |
Motor power (KW) |
37-45 |
55-75 |
75-90 |
90-132 |
132-160 |
160-185 |
|
Extruder |
Screw diameter (mm) |
Φ80 |
Φ100 |
Φ120 |
Φ140 |
Φ160 |
Φ180 |
L/D |
30-44 |
30-44 |
30-44 |
30-44 |
30-44 |
30-44 |
|
Motor power (KW) |
55-75 |
90-110 |
132-160 |
160-200 |
250-315 |
315-355 |
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Filter |
Two position plate type |
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Two position piston type |
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Back flush piston type |
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Automatic self-cleaning type |
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2nd Extruder (Optional) |
Screw diameter (mm) |
Φ100 |
Φ120 |
Φ150 |
Φ150 |
Φ180 |
Φ200 |
L/D |
10-18 |
10-18 |
10-18 |
10-18 |
10-18 |
10-18 |
|
Motor power (KW) |
37-45 |
45-55 |
55-75 |
75-90 |
90-110 |
110-160 |
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Downstream (options) |
Water ring pelletizer |
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Strand pelletizer |
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Automatic strand pelletizer |
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Underwater pelletizer |
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| Standard | Alternative |