ONE STOP TURN WASTE INTO PELLETS
PP PE Bucket Basket Recycling Machine
PP/PE bucket basket recycling line can treat with bucket，basket，drum which composition is PP,PE,LDPE,HDPE etc. The whole process include shredding,crushing, water rinsing, friction washing, dring by washing system; plasticization, pelletizing and drying by pelletizing system. PLC intelligent system realized high automatic, the whole line just need 3-4 man to operate. With 25 years of experience in recycling, KITECH not only mastered the key technology, but also improved machine designs to address specific product features. KITECH offers PP/PE bucket basket recycling solutions that are high output and low energy consumption.
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WASHING PROCESS
Belt conveyor
Heavy duty type, adopt gear motor; Side walls to avoid spilling of feeding material;
Crusher
Optimally designed blades are sharp and powerful; Enclosed cutting chamber to prevent materials flying out; Knives are externally adjustable;
Screw conveyor
Screw adopt wear resistant stainless steel; Triple sealing, External bearing design;
friction washer
Rotor and blades adopt wear resistant steel; Rotor with dynamic balance treatment. Accuracy: ±3-5g; Active material washing to protect downstream units;
Washing tank
Double station discharge valve at bottom; All Thumb-wheel speed variable by inverter control; Heavy duty washing, separation of different specific densities material;
Centrifugal dryer
Rotor with dynamic balance treatment. Accuracy: ±3-5g; Mild circular screen in polygon 4 piece version; Washer/dryer housing built in stainless steel welded construction;
Hot air pipe dryer
Pipeline built in stainless steel welded construction; All part touch raw materials are stainless steel; Hot air drying system;
Electrical cabinet
International brand Low voltage components ; Double circuit safety relay; Intelligent and modular PLC controlling system.
PELLETIZING PROCESS
Feeding
Dosing feeder with PLC intelligent controller, which ensures the extruder run steadily.
Extrusion
High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one.
Degassing
Force double vacuum degassing system to get rid of the low molecular, moisture and printing ink effectively, make sure high quality output pellets.
Filtration
Plate type, piston type, back flush type and automatic self-cleaning type filter, you have different choice according to impurity contents in material and your habit.
Pelletizing
New European design water ring pelletizer, Cutting speed of pelletizer controlled automatically by PLC according to the pressure of die head, which could achieve the uniform size for output pellets.
Drying
Vibration dryer combined with horizontal type centrifugal dryer to get well dried final granules.
Controlling
Thanks to Siemens PLC and HMI, KCP series recycling pelletizing machine provides high intelligent operation system which is easy to operate and save manpower.
TECHNICAL DATA
| Technical parameter | ||||
| Capacity(kg/h) | 500 | 1000 | 2000 | |
| Energy consumption(KWH) | 154+173 | 213+315 | 258+315+315 | |
| Dimension | Depends on factory layout | Depends on factory layout | Depends on factory layout | |
| Washing Process | ||||
| Chain conveyor | Chain plate width(MM) | 800 | 1000 | 1400 |
| Drive motor (KW) | 2.2 | 3 | 4 | |
| Shredder | Grind chamber(mm) | 840*1570 | 1120*1570 | 1400*1570 |
| Motor power(KW) | 37 | 55 | 75 | |
| Belt conveyor | Belt width(mm) | 600 | 800 | 800 |
| Crusher | Grind chamber(mm) | 500*700 | 700*1000 | 700*1200 |
| Motor power(KW) | 55 | 75 | 90 | |
| Belt conveyor | Belt width(mm) | 600 | 800 | 800 |
| Motor power(KW) | 2.2 | 3 | 3 | |
| Washing tank | Dimension of tank(mm) | 5000×1200 | 6000×1600 | 8000×1800 |
| No. of thumb-wheel(pcs) | 5 | 6 | 8 | |
| Screw conveyor | Screw diameter(mm) | 250 | 300 | 400 |
| Crusher | Grind chamber(mm) | 500*700 | 700*1000 | 700*1200 |
| Motor power(KW) | 55 | 75 | 90 | |
| Friction washer | Screw diameter(mm) | 300 | 400 | 450 |
| Centrifugal dryer | Rotor diameter(mm) | 460 | 500 | 550 |
| Hot air pipe dryer | Pipe diameter(mm) | 133 | 159 | 169 |
| High-speed hot cleaning | ||||
| Color sorter | ||||
| Storage buffer | Storage capacity(CBM) | 3 | 4 | 6 |
| Pelletizing Process | ||||
| Type | KSP120 | KSP180 | kSP180*2 | |
| Belt conveyor | Belt width(mm) | 600 | 800 | 800 |
| Motor power(KW) | 1.5 | 2.2 | 2.2 | |
| Extruder | Screw diameter (MM) | Φ120 | Φ180 | Φ180 |
| L/D | 25-35 | 25-35 | 25-35 | |
| Motor power (KW) | 132-160 | 250-315 | 250-315 | |
| Filter | Two position plate type | |||
| (options) | Two position piston type | |||
| Back flush piston type | ||||
| Automatic self-cleaning type | ||||
| 2nd Extruder (Optional) | Screw diameter (MM) | Φ150 | Φ180 | Φ180 |
| L/D | 10-18 | 10-18 | 10-18 | |
| Motor power (KW) | 45-55 | 75-90 | 75-90 | |
| Downstream (options) | Water ring pelletizer | |||
| Strand pelletizer | ||||
| Automatic strand pelletizer | ||||
| Underwater pelletizer | ||||
| Electrical cabinet | ||||
| PLC controller | ||||
| Man power(person/shift) | 3-4 | 4-5 | 5-6 | |
| Delivery time(days) | 60-70 | 70-80 | 80-90 | |
| Warranty(months) | 13 | 13 | 13 | |
| Standard | Alternative |