ONE STOP TURN WASTE INTO PELLETS
PP Big Bag Recycling Machine
PP big bag recycling line can treat with pp ton bag etc. The whole process include shredding, water rinsing, friction washing, dring by washing system; compacting, plasticization, pelletizing and drying by pelletizing system. PLC intelligent system realized high automatic, the whole line just need 3-4 man to operate. With 25 years of experience in recycling, KITECH not only mastered the key technology, but also improved machine designs to address specific product features. KITECH offers pp big bag recycling solutions that are high output and low energy consumption.
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WASHING PROCESS
Belt conveyor
Heavy duty type, adopt gear motor; Side walls to avoid spilling of feeding material;
Shredder
Special designed hopper to avoid material flying out; 4-way rotating knives with special knife holders; Extremely robust pedestal bearing housings; External mounted of bearing pedestal designs;
Screw conveyor
Screw adopt wear resistant stainless steel; Triple sealing, External bearing design;
Washing tank
Double station discharge valve at bottom; All Thumb-wheel speed variable by inverter control; Heavy duty washing, separation of different specific densities material;
friction washer
Rotor and blades adopt wear resistant steel; Rotor with dynamic balance treatment. Accuracy: ±3-5g; Active material washing to protect downstream units;
Squeezing dryer
Heavy built shaft and balde; Double hydraulic press units; Motorized Screw Squeezing;
Storage buffer
Direct connect with pelletizing process; Large Storage capacity;
Electrical cabinet
International brand Low voltage components ; Double circuit safety relay; Intelligent and modular PLC controlling system.
PELLETIZING PROCESS
Feeding
Belt conveyor for plastic scrap feedingl automatically, Feeding speed adjustable by inverter controller according to the feeding amount.
Compating
The plastic material got cutting, mixing and preheating in compactor uniformly, to ensure the material heated and dried effectively
Extrusion
High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one.
Degassing
Force double vacuum degassing system to get rid of the low molecular, moisture and printing ink effectively, make sure high quality output pellets.
Filtration
Plate type, piston type, back flush type and automatic self-cleaning type filter, you have different choice according to impurity contents in material and your habit.
Pelletizing
New European design water ring pelletizer, Cutting speed of pelletizer controlled automatically by PLC according to the pressure of die head, which could achieve the uniform size for output pellets.
Drying
Vibration dryer combined with horizontal type centrifugal dryer to get well dried final granules.
Controlling
Thanks to Siemens PLC and HMI, KCP series recycling pelletizing machine provides high intelligent operation system which is easy to operate and save manpower.
TECHNICAL DATA
| Technical parameter | ||||
| Capacity(kg/h) | 300 | 500 | 1000 | |
| Energy consumption(KWH) | 88+156 | 143+216 | 219+438 | |
| Dimension | Depends on factory layout | Depends on factory layout | Depends on factory layout | |
| Washing Process | ||||
| Belt conveyor | Belt width(mm) |
600 | 800 | 1200 |
| Metal detector-Optional | Pass width(mm) |
800 | 1000 | 1200 |
Pass height(mm) |
400 | 400 | 400 | |
| Shredder | Grind chamber(mm) |
840*1570 | 1120*1570 | 1400*1570 |
Motor power(KW) |
45 | 55 | 75 | |
| Screw conveyor | Screw diameter(mm) |
300 | 400 | 500 |
| Washing tank | Dimension of tank(mm) |
4000×1400 | 5000×1600 | 7000×1800 |
No. of thumb-wheel(pcs) |
4 | 6 | 7 | |
Discharge plate valve(pcs) |
2ports*2=4 | 3ports*2=6 | 4ports*2=8 | |
| Friction washer | Screw diameter(mm) |
300 | 400 | 500 |
Motor power(KW) |
11 | 18.5 | 30 | |
| Squeezing dryer | Screw diameter(mm) |
260 | 320 | 410 |
| Storage buffer | Storage capacity(CBM) |
3 | 4 | 6 |
| Waste water filtration device | ||||
| Pelletizing Process | ||||
| Belt conveyor | Belt width(mm) |
600 | 800 | 1200 |
Motor power(KW) |
1.5 | 2.2 | 3 | |
| Compactor | Volume (L) |
500 | 800 | 1400 |
Motor power (KW) |
55-75 | 75-90 | 160-185 | |
| Extruder | Screw diameter (mm) |
Φ100 | Φ120 | Φ180 |
L/D |
30-44 | 30-44 | 30-44 | |
Motor power (KW) |
90-110 | 132-160 | 315-355 | |
| Filter (options) |
Two position plate type |
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Two position piston type |
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Back flush piston type |
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Automatic self-cleaning type |
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| 2nd Extruder (Optional) | Screw diameter (mm) |
Φ120 | Φ150 | Φ200 |
L/D |
10-18 | 10-18 | 10-18 | |
Motor power (KW) |
45-55 | 55-75 | 110-160 | |
| Water ring pelletizer | ||||
| Vibration sieve | ||||
| Centrifugal dryer | ||||
| Packing system | ||||
| PLC controller | ||||
| Man power(person/shift) | 3-4 | 4-5 | 5-6 | |
| Delivery time(days) | 60-70 | 70-80 | 80-90 | |
| Warranty(months) | 13 | 13 | 13 | |
| Standard | Alternative |